Handling of Crankshaft on Grinding Machines

• Application: Handling of Crankshaft on Grinding Machines
• Component: Crankshaft
• Component Weight: 25 kg to 40 kg (Variant: 3)
• Machines Handled:
  • Micromatic Grinding M/c (2 nos.)
  • AMS MCV-450 M/c. for Keyway (1 no.)
• Solution Involved:
  • 3-axis Servo Gantry 15m Long – 1 no.
  • Conveyors – 2 nos. (Input & Output)
  • Parking Station – 1 no.
  • PLC – Siemens
• Gantry Specifications:
  • 3-Axis Servo = Horizontal (Y-axis), Vertical (Z-axis) & Rotary (C-axis)
  • Gantry Payload = 150 kg
  • Length = 15m long

• Application: Handling of Crankshaft on Gauging Machines
• Component: Crankshaft
• Component Weight: 40 kg (Variant – Single)
• Machines To Be Handled: Marposs Gauging Machine (1 no.)
• Solution Involved:
  • 3-axis Servo Gantry 6m Long – 1 no.
  • Conveyors – 2 nos. (Input & Output)
  • NOK Shuttle – 1 no.
  • Pneumatic Rotary/Indexing System for EOAT (B-axis) – 1 no.
  • PLC – Siemens
• Gantry Specifications:
  • 3-Axis Servo = Horizontal (Y-axis), Horizontal (X-axis) & Vertical (Z-axis)
  • Length = 6m long
  • Gantry Payload = 100 kg

Complete Line Building (Kurimoto Project)

• Application: Complete Line Building (Kurimoto Project)
• Component Handled: Billet (Line 1) & Crankshaft (Line 2)
• Component Weight: 13 to 40 kg
• Line Takt Time: 9 sec
• Solution Involved:
  • 6-axis Robot R2000iA – 4 nos.
  • 2-Axis Servo Gantry System – 2 nos.
  • TIR Machine – 2 nos.
  • Eddy Current Machine – 2 nos.
  • Various Types of Conveyors – 6 nos.
  • Customised Gripping Solutions – 10 nos.
  • Dunking Station – 1 no.
  • PLC – Siemens

Press Tending of Sheet Metal

• Application: Press Tending of Sheet Metal
• Component: Sheet Metal
• Component Weight: 5 to 30 kg (Variant: 7)
• Machines Handled: Electromech 1500 Ton Stamping Press (1 no.)
• Takt Time: 25 sec.
• Solution Involved:
  • Robot: Fanuc 6-axis Robot of 210 kg Payload – 1 no.
  • Gripper: Custom Designed Vacuum Gripper – 1 no.
  • Stacker with Magnetic Separator – 1 no.
  • Referencing Station – 1 no.
  • Conveyor: Output – 1 no.
  • PLC: Delta – 1 no.

Shaft Handling On Grinding Machines

• Application: Shaft Handling On Grinding Machines
• Component: Shaft (John Deere)
• Component Weight: 25 - 40 kg (Variant - 4)
• Machines Handled:
  • Micromatic Grinding SM100 (1 no.)
  • Micromatic Grinding SG120 (2 nos.)
  • Micromatic Grinding CGM 300-1000 (1 no.)
• Solution Involved:
  • Fanuc 6-axis Robot of 200 kg Payload – 1 no.
  • Servo Linear Floor Track 12 m Long – 1 no.
  • Customised Gripping Solution – 1 no.
  • Conveyors – Input (2 nos.) & Output (2 nos.)
  • PLC – Delta – 1 no.

Robotic Molten Aluminium Pouring in Gravity Die Casting Machine (GDC)

• Application: Robotic Molten Aluminium Pouring in Gravity Die Casting Machine (GDC)
• Weight of Molten Metal to be Handled: 8 to 16 kg
• Number of GDC Machines to be Handled: 3 nos.
• Temperature of Molten Aluminium: 800°C
• Solution Involved:
  • Robot: Fanuc 6-axis Robot of 200 kg Payload – 1 no.
  • EOAT: Servo Ladle (Custom made) using 7-axis of Robot – 1 no.
  • PLC: Delta – 1 no.

Robotic Indian Dessert / Sweet Cutting

• Application: Robotic Indian Dessert / Sweet Cutting
• Component: Tray with Indian Dessert / Sweet
• Industry Type: Food Industry
• Takt Time: 5 mins
• Solution Involved:
  • Fanuc 6-axis Robot of 20 kg Payload – 1 no.
  • Customised End of Arm Tooling – 1 no.
  • Input Shuttle with Fixture For Tray Location – 2 nos.
  • Cleaning Fixture For EOAT – 1 no.

Machine Tending Handling of Rocker Housing

• Application: Machine Tending Handling of Rocker Housing
• Component: Rocker Housing (Cummins)
• Component Weight: 4 to 15 kg (Variant: 4)
• Machines Handled:
  • BFW VMC XTRON 755 (4 nos.)
• Takt Time: 35 min.
• Solution Involved:
  • Robot: Fanuc 6-axis Robot of 165 kg Payload (1 no.)
  • Gripper: Custom Designed Pneumatic Gripper (1 no.)
  • Conveyor: Input (1 no.) & Output (1 no.)
  • Buffer Station: 1 no.
  • PLC: Delta (1 no.)
• Number of Cells Installed: 3 nos.

Machine Tending Handling of Brake Disc

• Application: Machine Tending Handling of Brake Disc
• Component: Brake Disc (Mahindra)
• Component Weight: 8 to 10 kg (Variant: 2)
• Machines Handled: ACE CNC (2 nos.)
• Takt Time: 5 min.
• Solution Involved:
  • Robot: Fanuc 6-axis Robot of 165 kg Payload – 1 no.
  • Gripper: Custom Designed Pneumatic Gripper – 1 no.
  • Conveyor: Input (1 no.) & Output (1 no.)
  • PLC: Delta – 1 no.
  • Number of Cells Installed: 4 nos.

Machine Tending Handling of Drum

• Application: Machine Tending Handling of Drum
• Component: Drum (PSA)
• Component Weight: 8 to 10 Kg (Variant: 2)
• Machines Handled:
  • Jyoti CNC DX2005A (4 nos.)
  • BFW BVL550H (1 no.)
  • Gauging SPM (1 no.)
• Solution Involved:
  • Robot: Fanuc 6-axis Robot of 165 kg Payload (1 no.)
  • Gripper: Custom Designed Pneumatic Gripper (1 no.)
  • Conveyor: Input (1 no.) & Output (1 no.)
  • PLC: Delta (1 no.)
  • Number of Cells Installed: 6 nos.

Machine Tending Handling of Toyota Flywheel

• Application: Machine Tending Handling of Toyota Flywheel
• Component: Flywheel (Toyota)
• Component Weight: 10 to 25 Kg (Variant: 10)
• Machines Handled:
  • AMS VTL30 (2 nos.)
  • BFW CNC XTRON433 (1 no.)
  • SPM For Ring Gear Assembly (1 no.)
• Solution Involved:
  • Robot: Fanuc 6-axis Robot of 165 kg Payload (1 no.)
  • Gripper: Custom Designed Pneumatic Gripper (1 no.)
  • Conveyor: Input (1 no.) & Output (1 no.)
  • Buffer Station: 3 nos.
  • PLC: Delta (1 no.)
  • Number of Cells Installed: 3 nos.

Alloy Wheel Handling – CNC Turning

• Application: Alloy Wheel Handling – CNC Turning
• Component: Alloy Wheel
• Component Weight: 8 to 12 kg (Variant - 3)
• Machines Handled:
  • Marshall Twin Spindle M/c (1 no.)
• Solution Involved:
  • Fanuc 6-axis Robot of 165 kg Payload – 1 no.
  • Customised 3-Jaw Gripping Solution – 2 nos.
  • Input & Output Station – 2 nos.
  • Orientation / Flip Station – 1 no.
  • PLC – Delta (1 no.)

Extraction from HPDC Machine

• Application: Extraction from HPDC Machine
• Component: Housing
• Component Weight: 10 to 30 kg (Variant - 3)
• Machines Handled:
  • HPDC Die Casting M/s (1 no.)
• Solution Involved:
  • Fanuc 6-axis Robot of 165 kg Payload – 1 no.
  • Customised 3-Jaw Gripping Solution – 1 no.
  • Conveyor – Output (1 no.)
  • PLC – Delta (1 no.)

Machine Tending For Bomb Shell

• Application: Machine Tending For Bomb Shell
• Component: Bomb Shell
• Component Weight: 40 kg (Variant: 1)
• Machines Handled:
  • ACE Micromatic CNC LT25 (2 nos.)
  • Lokesh CNC (1 no.)
• Takt Time: 150 sec.
• Solution Involved:
  • Robot: Fanuc 6-axis Robot of 165 kg Payload (1 no.)
  • Gripper: Custom Designed Pneumatic Gripper (1 no.)
  • Conveyor: Input (1 no.) & Output (1 no.)
  • PLC: Delta (1 no.)
  • Number of Cells Installed: 4 nos.

MIG Welding of Axle

• Application: MIG Welding of Axle
• Component: Axle
• Takt Time: 90 sec.
• Solution Involved:
  • Fanuc 6-axis Robot of 20 kg Payload – 1 no.
  • Moogra Welding Machine 500 Amps. – 1 no.
  • Welding Fixture – 1 no.

MIG Welding of EV Chassis

• Application: MIG Welding of EV Chassis
• Component: EV Chassis
• Takt Time: 10.25 mins
• Solution Involved:
  • Fanuc 6-axis Robot of 2.65 m Reach – 1 no.
  • Moogra Welding Machine 500 Amps. – 1 no.
  • Welding Fixture – 1 no.

8-Axis Robotic Welding

• Application: 8-Axis Robotic Welding
• Component: Earthing Rod
• Takt Time: 60 sec.
• Solution Involved:
  • Fanuc 6-axis Robot of 20 kg Payload – 1 no.
  • Moogra Welding Machine 500 Amps. – 1 no.
  • Servo Rotary Welding Fixture – 2 nos.

Robotic Cladding

• Application: Robotic Cladding
• Company: BARC, Mumbai
• Takt Time: 180 sec.
• Solution Involved:
  • Fanuc 6-axis Robot of 20 kg Payload – 1 no.
  • Moogra Welding Machine 500 Amps. – 1 no.
  • Welding Fixture – 1 no.

Welding of Aluminium Part

• Application: Welding of Aluminium Part
• Component: Scaffolding
• Takt Time: 80 sec.
• Solution Involved:
  • Fanuc 6-axis Robot of 2.65 m Reach – 1 no.
  • Lorch Welding Machine – 1 no.
  • Welding Fixture – 1 no.

Robotic Laser Cutting

• Application: Robotic Laser Cutting
• Component: 3-Wheeler Front Hood
• Takt Time: 20 sec.
• Solution Involved:
  • Fanuc 6-axis Robot of 2.65 m Reach – 1 no.
  • Plasma Source – 1 no.
  • Component Fixture – 1 no.

Robotic Plasma Cutting

• Application: Robotic Plasma Cutting
• Component: EV 3-Wheeler Top Hood
• Takt Time: 20 sec.
• Solution Involved:
  • Fanuc 6-axis Robot of 20 kg Payload – 1 no.
  • Moogra Plasma Source – 1 no.
  • Component Fixture – 2 nos.

Machine Tending Handling of Flywheel Housing

• Application: Machine Tending Handling of Flywheel Housing
• Component: Flywheel Housing (Ashok Leyland)
• Component Weight: 20 to 65 kg (Variant: 8)
• Machines Handled:
  • BFW VTL BVL550H (1 no.)
  • Jyoti VMC RX200 (3 nos.)
• Takt Time: 28 min.
• Solution Involved:
  • Robot: Fanuc 6-axis Robot of 165 kg Payload (1 no.)
  • Gripper: Custom Designed Pneumatic Gripper (1 no.)
  • Conveyor: Input (1 no.) & Output (1 no.)
  • Buffer Station: 2 nos.
  • PLC: Delta (1 no.)
• Number of Cells Installed: 4 nos.